Which carbon steel grade is best for welding, Q235 or A36?
2025-09-05
Which carbon steel grade is best for welding, Q235 or A36?

When selecting carbon steel materials for structural projects or machinery, welding performance is often the top priority. Two of the most commonly used grades are Q235 (Chinese standard) and A36 (American ASTM standard). Many buyers ask: Which carbon steel grade is best for welding, Q235 or A36?

Let’s compare their chemical composition, weldability, applications, and cost to help you make the right purchasing decision.

Overview of Q235 and A36 Carbon Steel

Q235 Carbon Steel (China Standard GB/T 700)

  • Carbon content: ~0.14%–0.22%

  • Yield strength: ≥235 MPa

  • Tensile strength: 370–500 MPa

  • Features: Excellent plasticity, toughness, and weldability; widely used in construction and general engineering.

A36 Carbon Steel (ASTM Standard)

  • Carbon content: ~0.25%

  • Yield strength: ≥250 MPa

  • Tensile strength: 400–550 MPa

  • Features: Higher strength than Q235, good weldability, widely used in North America for structural steel applications.

Weldability Comparison

PropertyQ235A36
Carbon contentLower (~0.14–0.22%)Slightly higher (~0.25%)
Crack sensitivityVery lowLow
Preheating requirementRarely neededFor thicker sections, preheating may be required
Common welding methodsSMAW, GMAW, GTAW, Resistance weldingSMAW, GMAW, GTAW, Resistance welding
Filler material compatibilityEasy to match with E6013, ER70S-6Compatible with E7018, ER70S-6

Conclusion on weldability:

  • Q235 has slightly better weldability due to its lower carbon content, making it easier to weld even for thinner and medium sections without preheating.

  • A36 also has good weldability but may require stricter heat control for thicker plates.

Applications of Q235 and A36 in Welding Projects

  • Q235 Carbon Steel:

    • Low-pressure pipelines

    • Bridges and buildings in China/Asia

    • General machinery and automotive parts

    • Welded structural parts requiring good ductility

  • A36 Carbon Steel:

    • Bridges, ships, and large-scale construction in the US

    • Heavy machinery, oil rigs, and offshore structures

    • Pressure vessels (with specific standards)

    • Applications requiring slightly higher yield strength

Cost Consideration

  • Q235 carbon steel is generally cheaper in Asian markets, widely available, and economical for large-volume welding projects.

  • A36 carbon steel may cost more, especially in international sourcing, but it complies with ASTM standards, which is essential for US and global projects that require certified materials.

Final Answer

So, which carbon steel grade is best for welding, Q235 or A36?

  • If your project prioritizes easy weldability, cost savings, and flexibility, Q235 is the better choice.

  • If your project is in North America, requires ASTM certification, or needs slightly higher strength, A36 is the preferred grade.

For buyers, the choice often comes down to regional standards and project requirements. Both Q235 and A36 are excellent for welding, but your decision should balance strength, standards compliance, and budget.

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